Search found 32 matches

by spanner boy
Tue Jun 07, 2016 5:25 am
Forum: technical interest and new ideas
Topic: Misfire with electrical load
Replies: 3
Views: 5150

Re: Misfire with electrical load

Thanks JoeYep is certainly keeps things interesting. Thanks for the suggestions, yes that would give the same problem, I will give the harness a thorough check.
by spanner boy
Mon Jun 06, 2016 8:04 pm
Forum: technical interest and new ideas
Topic: Misfire with electrical load
Replies: 3
Views: 5150

Misfire with electrical load

Hi all, a new problem has appeared on IP2. It had now developed a misfire with any electrical load, which if left on can lead to a stall. The battery is charging at around 14v. I have changed the voltage regulator. for a spare as a precaution. No fault there. The battery is only a couple of months o...
by spanner boy
Tue May 24, 2016 10:50 pm
Forum: technical interest and new ideas
Topic: IP2 Revcounter
Replies: 39
Views: 52325

Re: IP2 Revcounter

Hi JoeI am using a voltage control unit which does not have the yellow wire going into the box it self. I have tried this now connected directly to one phase of the alternator. The Rev counter works but looks like I now have a charging issue.
by spanner boy
Tue May 24, 2016 12:53 pm
Forum: technical interest and new ideas
Topic: IP2 Revcounter
Replies: 39
Views: 52325

Re: IP2 Revcounter

Sorry I know this is an old topic but I wanted to prove that I have searched the forum. I now have the interpol running and have been using her as a daily commute. This weekend I reconnected the Rev counter (alternator driven) and low and behold I now have an apparent 12v supply issue . The bike sta...
by spanner boy
Sun Apr 17, 2016 5:24 pm
Forum: technical interest and new ideas
Topic: Continuing woes if a poor running interpol
Replies: 10
Views: 12080

Re: Continuing woes if a poor running interpol

Update Today finally got the bike back on the road and bar some carb adjustment she's running well so what did I find?1) perished and cracked pipe on the oil scavenge causing air leaks2) air leaks around the transfer port on both sides3) wiring fault on the coil feed earthing the coilsThe rest has b...
by spanner boy
Tue Apr 05, 2016 10:19 am
Forum: technical interest and new ideas
Topic: Continuing woes if a poor running interpol
Replies: 10
Views: 12080

Re: Continuing woes if a poor running interpol

Thanks for the recommendation for Minimag. My box is on its way there now (I've also been offered a new one which I still might need.) It's important for me to know if this one has a fault as it's part of the diagnosis process for ever increasing poor start. Currently there is no spark on either plu...
by spanner boy
Sat Apr 02, 2016 2:21 pm
Forum: technical interest and new ideas
Topic: Continuing woes if a poor running interpol
Replies: 10
Views: 12080

Re: Continuing woes if a poor running interpol

I looks like I'm going to need either a new or reconditioned ignition box. MINIMAG charge £60 to test and recondition. If you have a spare box I'm deffinatle you interested. Where are you and how much do you want for it ?ThanksPaul
by spanner boy
Thu Mar 31, 2016 7:32 pm
Forum: technical interest and new ideas
Topic: Continuing woes if a poor running interpol
Replies: 10
Views: 12080

Re: Continuing woes if a poor running interpol

Thanks Tony I will add the trigger to the list of questionable items. Tonight I was trawling through the family garage (aka dad's garage) when I found a new sparkrite ignition box all wrapped up! Result. I kind of remember buying this in the early nineties either from the factory when the bike was r...
by spanner boy
Wed Mar 30, 2016 8:56 pm
Forum: technical interest and new ideas
Topic: Continuing woes if a poor running interpol
Replies: 10
Views: 12080

Continuing woes if a poor running interpol

OK so having fixed the frame insert and the oil drain. The bike has turned from poor hot start to notice start. Further investigation reveals no spark at either plug. Having trawled the forum i have wired the sparkrite box directly to +ve and -ve and finally disconnected the advance box all to no av...
by spanner boy
Sun Mar 27, 2016 9:52 pm
Forum: technical interest and new ideas
Topic: ip2 Threaded insert on frame failed
Replies: 7
Views: 12874

Re: ip2 Threaded insert on frame failed

Update, the epoxy did not work:(. I've bolted the carb back on now and will look to get a countersunk blind rivet nut for the future.Thanks for all the help.Paul
by spanner boy
Sun Mar 27, 2016 9:44 pm
Forum: technical interest and new ideas
Topic: Carbon in the frame.
Replies: 0
Views: 4613

Carbon in the frame.

As the engine work continues could somebody explain to me the mechanism under which carbon granules get into the fame. They are only on the side walls. The oil is clean and there is no sludge. There is also no sign of grey paste in the transfer port, which I take to be a good thing. I have had probl...
by spanner boy
Sat Mar 26, 2016 1:44 pm
Forum: technical interest and new ideas
Topic: ip2 Threaded insert on frame failed
Replies: 7
Views: 12874

Re: ip2 Threaded insert on frame failed

Thanks for the suggestions. In the end I've gone with epoxy resin. My only worry now is ensuring that it doesn't flake off and get ingested but I think it will be ok. Paul
by spanner boy
Sat Mar 19, 2016 7:30 pm
Forum: technical interest and new ideas
Topic: ip2 Threaded insert on frame failed
Replies: 1
Views: 4942

ip2 Threaded insert on frame failed

Hi anybody got any experience with repairing the Threaded inserts in the box section frame on an interpol 2? One of the inserts holding the carb on has failed . I'm currently looking at M8 riv nuts but l think they need to be air tight or am I wrong? Any help or advice would be appreciated.
by spanner boy
Sat Mar 19, 2016 7:28 pm
Forum: technical interest and new ideas
Topic: ip2 Threaded insert on frame failed
Replies: 7
Views: 12874

ip2 Threaded insert on frame failed

Hi anybody got any experience with repairing the Threaded inserts in the box section frame on an interpol 2? One of the inserts holding the carb on has failed . I'm currently looking at M8 riv nuts bur u think they need to be air tight or am I wrong? Any help or advice would be appreciated.
by spanner boy
Sun Mar 06, 2016 4:43 pm
Forum: technical interest and new ideas
Topic: IP2 oil Scavenger pipe
Replies: 2
Views: 4254

Re: IP2 oil Scavenger pipe

Thanks for the help. I'm not sure what has happened on mine but the thread seemed too long ( maybe a nylon washer has disintegrated ) anyway I've now used a washer and spring washer to get the correct spacing and all seems well. Please note this is only where the connector passes through the frame n...
by spanner boy
Sat Mar 05, 2016 9:06 pm
Forum: technical interest and new ideas
Topic: IP2 oil Scavenger pipe
Replies: 2
Views: 4254

IP2 oil Scavenger pipe

Whilst checking over the fuel system today I found that the vacuumed pipe from the oil scavenge pipe to the intake had dissappear. This I believe is the cause of excessive smoke on start up. It may be contributing to my misfire. Whilst trying to fix this I noticed that the Scavenger pip itself was v...
by spanner boy
Sat Mar 05, 2016 11:51 am
Forum: technical interest and new ideas
Topic: Fuel Probs
Replies: 5
Views: 6746

Re: Fuel Probs

Thanks for the suggestions Joe. I've just ordered some new fuel line and clips and now plan to work my way through the system. I've no fuel filter fitted at the moment but think that the old fuel line may have deteriorated in the same way.Paul
by spanner boy
Wed Mar 02, 2016 7:08 pm
Forum: technical interest and new ideas
Topic: cranking voltage IP2
Replies: 2
Views: 4406

Re: cranking voltage IP2

Thanks for the reply. Yes that make perfect sense I'm just contemplating my next move now. I'm thinking of renewing the cable and start relay and see where that gets me. Thanks for the help.Paul
by spanner boy
Mon Feb 29, 2016 7:35 am
Forum: technical interest and new ideas
Topic: Fuel Probs
Replies: 5
Views: 6746

Re: Fuel Probs

Hi I'm currently suffering with fuel problems. I suspect that a misfire I have is down to fuel starvation or air being pulled in. What was the symptom when the diaphragm and o rings failed? Thanks for the help.Paul
by spanner boy
Mon Feb 29, 2016 7:24 am
Forum: for sale and wanted
Topic: IP2 parts
Replies: 4
Views: 6417

Re: IP2 parts

Yes definitely interested in the seat base how much do you want for it? and where are you?
by spanner boy
Wed Feb 24, 2016 10:47 pm
Forum: for sale and wanted
Topic: IP2 parts
Replies: 4
Views: 6417

Re: IP2 parts

It's not a dual seat by any chance is it?
by spanner boy
Wed Feb 24, 2016 10:45 pm
Forum: technical interest and new ideas
Topic: cranking voltage IP2
Replies: 2
Views: 4406

cranking voltage IP2

Sorry if this is an old post but I remember in the dim and distant past someone posting that if the cranking voltage dropped below 10v on an IP2 with spark right ignition controller then the output to the coils would be switched off. I have been having some start problems with my ex police bike sinc...
by spanner boy
Tue May 01, 2012 10:49 pm
Forum: technical interest and new ideas
Topic: Melted Fuse.
Replies: 12
Views: 10890

Re: Melted Fuse.

Basicaly poor connection equals high resistance equals heat. I would check all connectors including adjacent fuses. Also have a look at the wiring insulation and check for damage or signs of overheating ( hard wire or melted insulation )
by spanner boy
Sat Apr 28, 2012 10:02 pm
Forum: technical interest and new ideas
Topic: Spark plugs and hot start
Replies: 4
Views: 4999

Re: Spark plugs and hot start

Ok I'll give redx a try. The engine starts very well cold and hot. Part warm seems to be an issue, the engine does not smoke, there is no chuffing noise and performance seems good. Plugs are not sooty. Idle quality is very good thefore no obvious misfire. Is it possible to do a leak down check on a ...
by spanner boy
Sat Apr 28, 2012 9:24 pm
Forum: technical interest and new ideas
Topic: Spark plugs and hot start
Replies: 4
Views: 4999

Re: Spark plugs and hot start

The problem is that this engine was reconditioned by Norton in the early 90's and still had this symptom. Used to have the obligatory bag of plugs then but never really solved the problem. A friend who worked for the police seems to remember that this was a problem with the bikes then as well.
by spanner boy
Sat Apr 28, 2012 9:02 pm
Forum: technical interest and new ideas
Topic: Spark plugs and hot start
Replies: 4
Views: 4999

Spark plugs and hot start

Ok Norton IP2 back on the road again after a very long lay-up. Bike is running well but an old problem has resurfaced. Hot start problems!!I used to think that this was a battery issue but I am now thinking that this may be a coil issue or a problem with the surface discharge plugs. I am now thinkin...
by spanner boy
Sat Apr 24, 2010 6:13 am
Forum: technical interest and new ideas
Topic: Ip2 current drain
Replies: 1
Views: 2852

Ip2 current drain

Ok next problem in getting the IP2 back on the road (aside from more smoke than Ive ever seen). I have a current drain with the ignition off, with an optimate connected the battery ways shows weak, disconnect the earth lead and it charges no problem. I am about to start going through the wiring but ...
by spanner boy
Wed Apr 21, 2010 6:01 am
Forum: technical interest and new ideas
Topic: 8 years standing and started first try ip2
Replies: 0
Views: 2286

8 years standing and started first try ip2

Ok so while I was waiting for the rest of the brake kit I thought I would charge the battery and try the electrics. All seem ok, I wonder if the starter motor works? All ok. I wonder if the choke is jammed? The bike started after about 10 seconds! God bless SU carbs. Very Happy
by spanner boy
Wed Apr 21, 2010 6:01 am
Forum: technical interest and new ideas
Topic: 8 years standing and started first try ip2
Replies: 0
Views: 2176

8 years standing and started first try ip2

Ok so while I was waiting for the rest of the brake kit I thought I would charge the battery and try the electrics. All seem ok, I wonder if the starter motor works? All ok. I wonder if the choke is jammed? The bike started after about 10 seconds! God bless SU carbs. Very Happy
by spanner boy
Wed Apr 14, 2010 9:46 pm
Forum: technical interest and new ideas
Topic: Interpol 2 brake lines
Replies: 10
Views: 10126

Re: Interpol 2 brake lines

Thanks for the help. I've got an off the shelf set on the the way from Startright. I'll let you know how I get on. Once these are fitted I need to get on with re comissioning the bike, it's been off the road for around 10 years, whish me luck!